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Develop better kiln drying schedules.

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Develop better kiln drying schedules.

Dear Kiln Operator.

As a kiln operator your primary job is to maximize the efficiency of the kilns under your supervision in order to allow your company to provide better drying quality to your customers plus help reduce the drying costs and waste (degrade).

 

For every 1 unit of lumber damaged during the drying process,
you will have to dry 10-20 units to make up for the loss (break even).

As raw material/lumber has become increasingly costly and sometimes hard to get, we have seen an attitude change in the amount of waste/degrade your kilns can be allowed to produce. In addition, increased competition in the lumber industry is also putting more pressure on the kiln operators to maximize production, reduce costs, and minimize degrade. In the early days of kiln drying it used to be said that you were drying it too slow if you had less than 10% degrade, whereas today a company can barely accept 2-3% degrade in order to remain profitable.

 

Remember lumber drying is all about maximizing profit by increasing
the value of the lumber together with minimizing the cost of drying.
(Cost of drying = Energy cost + Degrade + Depreciation + Maintenance).



This procedure for improving a drying schedule has been compiled in a rather simple format and we hope it explains the general approach a kiln operator should take in optimizing the kiln performance. First and foremost it is important to understand that:

"Not all kilns are created equally"

Most lumber kilns have similar layouts; however, the devil is in the details. You will often find great variation in the venting, heating and fan capacity depending on design, manufacturer, and time of construction. Consequently, you may have to develop variations to certain drying schedules depending on which kiln you intend to dry a certain specie and thickness in. This is all part of the job as a kiln operetor. We have worked hard to provide the tools needed for making intelligent and educated evaluations for maximizing your kiln operation and we hope you will consider our kiln controllers and components for your next kiln upgrade or new kilns.

We hope this information and these guidelines meet with your expectations and approval. We always welcome your opinion and suggestions. You can email, fax, or call us.

Thank you for your continued interest.



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